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Process-Logic prides itself on its commitment to quality. Our Quality System is the cornerstone of our operations, providing the framework for our standard operating procedures and work practices. It governs the performance of our day to day tasks, and most importantly, it reflects our commitment to consistently deliver services of the highest caliber. Process-Logic also has a strong commitment to technical excellence. We maintain active memberships in professional organizations such as the ISA, ISPE, NFPA & AICHe. We participate regularly in training seminars and classes put on by these and other organizations so that we can proudly maintain our positions as experts in our field. Lastly, we are 100% committed to meeting or exceeding the requirements of our client’s projects in terms of cost, functionality and schedule. Each staff member of Process-Logic has a tremendous work ethic. We work hard because we love what we do…and we strive to do it right.
Stephan J. Sosik, Principal / Senior Controls Engineer
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Most Recent Projects
Arch Chemical, Rochester, NY – U2 Packout Project
Steve wrote the complete validation protocol package (IQ, OQ, PQ, and Final Report), for a new, high volume pack-out line for a bulk active pharmaceutical ingredient.
Confidential Pharmaceutical MFG. PLC Controls Upgrade at a cGMP Manufacturing Facility
Steve recently provided complete system engineering and software design services for a $25MM upgrade of a bulk Active Pharmaceutical Ingredient Plant.
Education
BS, Chemistry, SUNY Brockport, 1979
Chemical Engineering Diploma, ICS - 3M Sponsored Program, 1981
New York State E.I.T. Exam taken and passed, 1986
Masters Program, Manufacturing Systems Engineering, College of St. Thomas
St. Paul, MN, 9 credit hours completed, 1987
Masters Program, Manufacturing Systems Engineering, National Technical
University, 9 credit hours completed, 1993
Memberships
ISA, the Instrumentation, Systems, and Automation Society
ISPE, the International Society of Pharmaceutical Engineers
Society for Life Science Professionals
NFPA, the National Fire Protection Association
Contact Information
Email Steve
Phone: (585) 295-2105 x22
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Daniel Galley, Senior Engineer & Project Manager
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Most Recent Projects
Arch Chemical, Rochester, NY
Currently providing on-site Project Engineering and Management Services to a multi-national manufacturer of active ingredients for personal care products, biocides, and wood treatment chemicals.
Dan's previous experience includes electrical and control systems design, Control Logix PLCs, Devicenet and redundant Controlnet communications, as well as commissioning 5KV and 480 volt switchgear, MCCs and pumps along with control systems associated with each.
Education
Rochester Institute of Technology, Rochester, New York
Pursued degree in Electrical Technology
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RSLogix 500
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Design for Reliability
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RSLogix 5000
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Reliability Centered Maintenance
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RSView Studio
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Process Safety Mgmt & Risk Analysis
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Rockwell Software Panelbuilder 32
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Industrial Machinery
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UL508A – Electrical Panel
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NFPA79 - Electrical Standard
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Memberships
ISA, the Instrumentation, Systems, and Automation Society
Contact Information
Email Dan
Phone: (585) 295-2105 x30
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Charles P. Reagan, Senior Controls Engineer
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Most Recent Projects
Arch Chemical, Rochester, NY – U2 Packout Project
Charlie recently provided all System Design services for new high volume pack out line for active pharmaceutical ingredient. Charlie maintains a very high profile within Arch’s organization, providing on-going technical consulting and project services for their Engineering Department.
Confidential Pharmaceutical MFG. PLC Controls Upgrade at a cGMP Manufacturing Facility
Charlie provided I/O layout, Instrument Loop layout and Control Panel Design services for complete upgrade of a previously completely manual bulk Active Pharmaceutical Ingredient plant.
Education
Associate Degree, Industrial Instrumentation, Monroe Community College, 1987
(ISA student scholarship, Treasurer, student section ISA)
ISA Certified Controls System Technician, CCST Level III, 1999
Industrial Training
Square D 400 series DCS Programming
Reliance Shark Siemens S105
Wonderware Allen Bradley PLC Programming
Graphical Operator Interface Software Configuration: Genesis, AB Panelview
Memberships
ISA, the Instrumentation, Systems, and Automation Society
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John P. McCormick, Senior Engineering Tech
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Most Recent Projects
KCAB Project New Glycol Recycling Facility.
John had direct responsibility for designing and animating all operator interface screens using Allen Bradley RSView32 ver 6.4 software. Process overview, real-time trending, alarm displays & PID controller faceplates were all created.
John also installed and configured an automated alarm notification voice messaging system using Rsview32 Messenger software from Allen Bradley. Since the Glycol Recycling Facility is essentially a lights-out operation, technicians are notified of alarm conditions and situations requiring their presence by receiving calls on their cell phones.
John also installed and configured RSview32 Webserver software from Allen Bradley, allowing technicians and managers to view monitor the status of the facility using any standard web browser over the internet.
Arch Chemical, Rochester, NY – PCI Project
John recently played a key role in the relocation of a cGMP Manufacturing Facility from New Jersey to a newly created facility in Rochester, NY. John handled all responsibility for all instrumentation and electrical design, procurement of instruments, PLC and HMI programming, Construction Management and Commissioning for the completion of the project.
Confidential Pharmceutical MFG. PLC Controls Upgrade at a cGMP Manufacturing Facility John was directly responsible for overseeing the design of all instrument loops, IO wiring diagrams, cabinet layouts, power distribution drawings, and DH+/ RIO/Ethernet network drawings for the 2000+ point system.
Education
Camden County College, Blackwood, NJ
A.A.S. in Computer Studies
Industrial Training / Critical Skills
Electrical Theory I and II, Gloucester County Inst. of Technology, Sewell, NJ
Electrical Ladder Diagrams, Performance Training Associates, Syracuse, NY
Modicon 984 Basic Seminar, Zeller Electric, Rochester, NY
ABB Process Measurement & Controls, Ritec Enterprises, Rochester, NY
Motors, Motor Circuits and Controllers, Electrical Association of Rochester, Inc.
Memberships
The Instrumentation, Systems, and Automation Society
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Gary Sanford, Senior Process Control Engineer
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Most Recent Projects
Confidential Pharmaceutical Co.- Automated Batch System for Compounding and Purification of Drug Product
Gary provided all HMI design and configuration services required for the production of a potent drug compound. The software provides a CFR21 Part 11- compliant system for operating 8 process vessels in a 3-story manufacturing suite using 9 touch screen HMI terminals distributed throughout the building.
Education
BS EE, Rochester Institute of Technology, Rochester, New York
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Batch Control using ISA S88.01
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Design for Reliability
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AB ControLogix
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Reliability Centered Maintenance
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Safety Instrumented System ISA EC50
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Lean Manufacturing
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Process Safety Mgmt & Risk Analysis
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AB Drive 1336+
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UL508A – Electrical Panel
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NFPA79 - Electrical Standard
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Industrial Machinery
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Leadership Certification
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Memberships
ISA, the Instrumentation, Systems, and Automation Society
Contact Information
Email Gary
Phone: (585)295-2105 x28
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Jeff Moosmann, Senior Process Control Engineer
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Most Recent Projects
Confidential Pharmaceutical Co.- Automated Batch System for Compounding and Purification of Drug Product
Jeff wrote all the phase logic for over 50 automated sequences involved in the production of a potent drug compound. The software provides a CFR21 Part 11- compliant system for operating 8 process vessels in a 3-story manufacturing suite using 9 touch screen HMI terminals distributed throughout the building.
Education
MBA, Rochester Institute of Technology, Rochester, NY
BS Chemical Engineering, Clarkson College of Technology, Potsdam, NY
Industrial Training / Critical Skills
AB ControlLogix
AB MOD300
Batch Control using ISA S88.01
Memberships
ISA, the Instrumentation, Systems, and Automation Society
Contact Information
Email Jeff
Phone: (585)295-2105 x28
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John W. Crevelling, Senior Engineering Tech
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Most Recent Projects
HVAC Validation – Major Pharmaceutical Manufacturer
John recently provided extensive onsite validation services for a major pharmaceutical company. His work involved writing and executing IQ/OQ protocols for fourteen Air Handling Units supplying conditioned/tempered air to cGMP manufacturing and warehousing facilities.
Confidential Pharmaceutical MFG. PLC Controls Upgrade at a cGMP Manufacturing Facility
In the past year John was a key team member on a large upgrade project for a previously un-automated bulk Active Pharmaceutical Ingredient plant. As part of the project team, John provided RSLogix500 Ladder Programming, System Integration Services, and Startup & Commissioning Services . To complete the project required more than 6000 man-hrs of effort. The project was a huge success and started up on-time and on-budget.
Hospital Sterilizer Software
Parker recently completed work on a user interface for Process Logic’s Microsoft Access project database, and an Excel/VBA tool used for PLC ladder logic development.
Court Street Dam Automation Project, Rochester, NY
John is currently working on a software project to integrate an A-B MicroLogix 1500 PLC with a PC running custom VB programming. When complete, the system will be an OEM component for a new family of commercial hospital sterilization units.
Education
High School Diploma
U.S. Navy Technician Training
Industrial Training / Critical Skills
Allen Bradley RSLogix5
Allen Bradley RSLogix500
Allen Bradley AC Drive Systems
Microsoft Office proficiency
Memberships
The Instrumentation, Systems, and Automation Society
Contact Information
Phone: (585)295-2105
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Robert D. Payne, Senior Project Manager
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Most Recent Projects
Bob is currently engaged as a contract Project Manager for Pactiv Corporation’s Jacksonville, IL manufacturing site, where he has responsibility for project estimates, equipment specifications, equipment procurement, installation services, coordination with plants, safety, R&D, start up and final cost accounting.
Education
BS in Engineering (Mechanical), Cornell University, 1967
MBA (Operations/finance), Cornell University, 1972
Industrial Training / Critical Skills
Microsoft Project, Excel, Word, Power Point. Bob has the ability to effectively coordinate the efforts of several diverse work groups or individuals while maintaining project schedule, cost and technical goals.
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